System Hardening

 

When Failure is Not an Option

Minimizing disruptions and decreasing their frequency are essential to today’s consumers. Consistent power delivery requirements are higher than ever before, and Southwire is dedicated to providing products, services, and solutions aimed to improve system reliability and resiliency.

Increasing Frequency and Severity of Weather Events

According to NOAA, since 1980, the U.S. has had more than 258 weather and climate disasters where the damage has been $1 billion or more, a cumulative cost of $1.75 trillion.


Aging Infrastructure

In its 2017 infrastructure report card, the American Society of Civil Engineers (ASCE) gave the nation’s power grid a D+. The reason? The majority of electric transmission and distribution lines were built in the 1950’s and 1960’s with an expected lifetime of 50 years. Whether building new lines or reconductoring in existing right of ways, Southwire has products and solutions for every project, no matter the size.

Workforce of Tomorrow

A recent U.S. Department of Energy report found that 25% of electric and natural gas utility employees will be eligible to retire by 2022. Our company was founded to supply and support the growing Utility’s electrical infrastructure. We know that the grid is only as strong as the people who support it, and Southwire’s team provides expertise from design to specification to installation.


Safety

According to one study by the Electrical Safety Foundation International, U.S. utilities incur 450,000 minutes of outages and $60 million in losses annually as the result of copper theft. Whether it be solutions for grounding, clearance or arc mitigation, Southwire knows a resilient and reliable system must also be safe.



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NATIONAL FORECAST: EXTREME WEATHER

Toggle through the different regions of this map to see some of the most prevalent challenges to grid reliability today, as well as products and services that can enhance grid resilience and reliability in the future. *Keep in mind that plenty of these challenges are present in multiple regions.

Building Grid Resilience in a Changing World

There is so much discussion these days about the rapid transformation of the utility industry that it can be easy to forget the one thing that will never change: Customers, regulators and policymakers expect the grid to be consistently reliable and resilient. But as utilities make decisions and investments to ensure grid reliability for years to come, they face significant challenges.


Extreme weather is one: According to the National Oceanic and Atmospheric Administration (NOAA), the U.S. experienced 22 weather and climate events that exceeded $1 billion in losses in 2020 alone. Beyond an increased frequency of extreme weather, renewable energy integration and capacity constraints also represent significant challenges moving forward. With these in mind, it’s easy to see why it is so important for utilities to make smart investments to enhance grid reliability.




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CHALLENGE:
The 2020 fire season was the worst ever recorded in California, burning over 4% of the state’s 100 million acres of land. Colorado also experienced three of the state’s four largest wildfires in history last year. The western U.S. also faces grid capacity constraints due to severe hot and cold weather.



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SOUTHWIRE SOLUTIONS:

Wildfires

Southwire’s CAMV™ spacer cable systems help to reduce risk by mitigating the potential for wildfires caused by arcing distribution lines.
By replacing the steel strand in ACSR Tree Wire with a strand of C polymer composite core, additional sag caused by the conductor covering can be fully offset in the majority of cases, increasing the clearance to vegetation and eliminating the need to rebuild distribution circuits.
SIMpull® Cable in Conduit provides greater resistance to damage during installation reducing claims, failures, rework and callbacks for strategic undergrounding.
Moving transmission cable underground eliminates the risk of electrical arcs sparking and igniting nearby vegetation.
This highly skilled and factory-certified team of installation technicians is available to help you with cable pulling, splicing, terminating, sheath bonding and grounding.
This team, comprised of elite engineers with expertise in power, electrical, mechanical, civil, chemical, polymer science, industrial, and nuclear engineering, has the depth of skill and the ability to respond with innovative solutions for your most complex and mission-critical wire and cable challenges.

Capacity Constraints

Limited Rights of Way

Southwire’s C Overhead Conductor has double the current carrying capacity as the same diameter ACSR round-wire conductor. The light conductor weight and low sag allow use of existing structures and ROW, even for lines previously designed with all-aluminum or aluminum alloy conductors.
By going underground, you can increase the size and makeup of the conductor, allowing for cables up to 500kv to be installed.
The multipurpose conductor is up to 21% stronger than standard ACSS, reducing sag while allowing for additional line capacity. ACSS/HS285 conductor has been proven in the field for capacity up to 95% higher than ACSR, lowering reconductoring costs.
DensFlex® MV cable is Southwire’s compact solution for cable replacement in aging urban environments. Ideal for PILC replacements, adding this modern cable technology to your existing duct infrastructure increases efficiencies and lowers line losses.
This team, comprised of elite engineers with expertise in power, electrical, mechanical, civil, chemical, polymer science, industrial, and nuclear engineering, has the depth of skill and the ability to respond with innovative solutions for your most complex and mission-critical wire and cable challenges.
This highly skilled and factory-certified team of installation technicians is available to help you with cable pulling, splicing, terminating, sheath bonding, and grounding.
Southwire’s C Overhead Conductor has double the current carrying capacity as the same diameter ACSR round-wire conductor. The light conductor weight and low sag allow use of existing structures and ROW, even for lines previously designed with all-aluminum or aluminum alloy conductors.
Ideal for PILC replacements, DensFlex® MV cable is specifically engineered to fit existing duct infrastructure creating increased efficiencies and lower line losses.
ACSS/HS285® conductor can be strung tighter for more clearance at higher temperatures. It also allows for easy installation using existing rights of way, structures, and methods.
By running transmission lines underground, the ROW may be narrower than that of the same voltage overhead power line.
By running primary and secondary distribution lines underground, the ROW may be narrower than that of the same voltage overhead power line.
CAMV cable’s compact construction lets you put more power down existing rights-of-way. Suspend two CAMV cable configurations back-to-back on a 14" bracket and you can double the circuits, and double your available power going into an area. Wherever clearance is tight, CAMV cable can simplify distribution design while achieving higher reliability.
This team, comprised of elite engineers with expertise in power, electrical, mechanical, civil, chemical, polymer science, industrial, and nuclear engineering, has the depth of skill and the ability to respond with innovative solutions for your most complex and mission-critical wire and cable challenges.
This highly skilled and factory-certified team of installation technicians is available to help you with cable pulling, splicing, terminating, sheath bonding, and grounding.
Learn more about Southwire's Utility System Hardening

The Grid of the Future

No matter what you need, Southwire is here with a variety of products and services to help improve the reliability and resiliency of the electrical grid.